P.O. Box 306, North Branford, CT 06471  |  Mon–Fri 8am–5pm 800.243.3161  |  100% Woman-Owned · Est. 1947
Flagship Product

Retractile Power Cords

UL/CUL listed coiled power cords that extend when you need them and retract when you don't. Available in TPE, TPR, and PVC — from stock or built to your exact spec.

Coiled Cords That Work With You

Retractile cords — also called coiled cords or curly cords — are power cables manufactured in a helical coil shape. They extend to their full working length when pulled and spring back to a compact coiled state when released, keeping your workspace organized and cable-free.

Self-Retracting

Cords spring back to compact coil shape, eliminating tangles and trip hazards.

UL/CUL Listed

Every power cord is UL and CUL listed for safe commercial and industrial use.

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Custom Lengths

Stock retracted lengths from 12" to 48" with 1:5 extension ratio standard.

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Made in USA

Manufactured in North Branford, CT since 1947. Most orders ship within one day.

Autac retractile power cords in red and black coiled configurations

Retractile vs. Retractable: Why the Difference Matters

The two words describe completely different products, and confusing them costs buyers real money on the wrong specification. Both terms appear constantly in search results, supplier catalogs, and engineering specs — but they refer to fundamentally different cable architectures.

Term What It Actually Is Typical Application
Retractile cord A coiled cable with elastic spring memory built into the cable jacket itself. No mechanical mechanism — the helix retracts on its own. Industrial equipment, medical devices, OEM portable power, dispatch radios
Retractable cord A straight cable wound onto a spring-loaded reel. The reel houses a mechanism that pulls the cable back into its enclosure when released. Garage extension cord reels, vacuum cleaners, ceiling-mounted power drops
Coiled cord / Curly cord Synonyms for retractile cord. "Coiled cord" is the engineering term; "curly cord" is the consumer term (e.g., "curly phone cord"). Same as retractile cord
Coil cord Same product, abbreviated. Common in industrial purchasing and cataloging. Same as retractile cord

If you searched for "retractable cord" expecting a coiled product, you were probably looking for what the industry formally calls a retractile cord. Autac builds the latter — UL-listed coiled cables with no moving parts — for industrial, medical, telecommunications, and OEM applications. We do not manufacture cord reels.

Why Retractile Beats a Reel for Industrial Use

Reels add a mechanical failure point: the spring eventually fatigues, the cable wears against the housing, and dust or debris can jam the rewind mechanism. A retractile cord has no moving parts to fail. The same helical jacket geometry that retracts the cord also distributes flex stress along the entire coil rather than concentrating it at fixed bend points, which is why retractile cords routinely exceed 100,000 extension cycles in normal service. For portable power tools, robotic arms, retracting workbench connections, and any application where the cord moves thousands of times per year, retractile is the engineered choice.

How an Autac Retractile Cord Is Manufactured

The self-retracting behavior of a retractile cord comes from how the jacket compound is heat-cured around a mandrel. Here is the process, step by step, that produces every Autac retractile cord:

1. Conductor Cabling

Stranded copper conductors — sized 26 AWG up to 10 AWG depending on the rating — are individually insulated with PVC, polyurethane, or thermoset rubber. The insulated conductors are then twisted together at a controlled lay length to form the cable core. Optional spiral or foil shielding with a drain wire is applied at this stage for EMI-sensitive applications.

2. Jacket Extrusion

The cabled bundle passes through an extrusion die where the jacket compound — PVC, TPE, TPR, or our proprietary Auta-Prene thermoset rubber — is bonded uniformly over the conductor assembly. Jacket compound choice drives every key performance characteristic of the finished cord: temperature range, chemical resistance, abrasion durability, coil memory, and the coefficient of friction that determines how cleanly the cord slides through fixtures and housings.

3. Helical Forming & Heat-Set Cure

The straight jacketed cable is wound around a precision-machined heated mandrel sized to the target retracted length. The cable is held in place while the jacket compound is heat-cured at a controlled temperature for a controlled time. The cure permanently sets the helical geometry into the molecular structure of the jacket — not as a temporary deformation, but as the cable's new resting shape. After cooling, the cord retains its coil shape for the life of the product.

4. Termination & Test

Terminations are added next: molded plug ends (NEMA, IEC, or custom), stripped and tinned leads, or specified connectors. Every cord is electrically tested for continuity, dielectric strength, and resistance before packaging. UL-listed cords carry full lot traceability, and all manufacturing happens at our North Branford, Connecticut facility — the same site Autac has operated on continuously since 1947.

The result is a cord that retracts to a defined length and returns to that length cycle after cycle, for the entire service life of the product. There are no moving parts to wear out, no springs to fatigue, and no mechanism to jam.

TPE Power Cords

Our most popular retractile power cords. TPE (thermoplastic elastomer) insulation with TPR black jacket delivers excellent flexibility, oil resistance, and durability in demanding environments.

Conductor: Soft, Bare Copper
Insulation: TPE
Jacket: TPR Black
Extension: 1:5 Ratio
Listing: UL/CUL
Cat. No. Cond. AWG UL Type Voltage Amps Retracted Lengths Cable OD
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TPR Power Cords

Heavy-duty retractile power cords built for higher amperage applications. Available in 16, 14, and 12 AWG with ratings up to 20 amps and 600V. Ideal for power tools, industrial equipment, and field service.

Conductor: Soft, Bare Copper
Insulation: TPE
Jacket: TPR Black
Extension: 1:5 Ratio
Listing: UL/CUL
Cat. No. Cond. AWG UL Type Voltage Amps Retracted Lengths Cable OD
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PVC Power Cords

Cost-effective retractile power cords with PVC insulation and jacket. Available in black or white. A reliable choice for general-purpose power applications in commercial and light industrial settings.

Conductor: Soft, Bare Copper
Insulation: PVC
Jacket: PVC Black (White available)
Extension: 1:5 Ratio
Listing: UL/CUL
Cat. No. Cond. AWG UL Type Voltage Amps Retracted Lengths Cable OD
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TPE Power Cords (Bare Copper)

TPE-insulated retractile power cords with a TPE jacket and bare copper conductors. These cords combine the flexibility and chemical resistance of TPE throughout, making them an excellent choice for environments requiring full thermoplastic elastomer construction.

Conductor: Soft, Bare Copper
Insulation: TPE
Jacket: TPE
Extension: 1:5 Ratio
Listing: UL/CUL
Cat. No. Cond. AWG UL Type Voltage Amps Retracted Lengths Cable OD
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TPE vs. PVC vs. TPR

Choosing the right material depends on your application environment. Here is a quick comparison of the three jacket and insulation materials available in our retractile power cord line.

TPE

Thermoplastic Elastomer
  • Excellent flexibility, even in cold
  • Superior oil and chemical resistance
  • UV and weather resistant
  • Lightweight and durable
  • Wide temperature range
  • RoHS compliant
Best For Industrial equipment, outdoor use, environments with oil or chemical exposure, cold storage facilities

PVC

Polyvinyl Chloride
  • Most cost-effective option
  • Good general-purpose durability
  • Flame retardant
  • Available in black and white
  • Wide AWG range (12–18)
  • High amp ratings available
Best For Office equipment, consumer electronics, medical devices, commercial appliances, budget-conscious applications

TPR

Thermoplastic Rubber
  • Rubber-like feel and flexibility
  • Excellent abrasion resistance
  • Outstanding memory and retraction
  • Heavy-gauge options (12–18 AWG)
  • Up to 600V / 20A ratings
  • Oil and solvent resistant
Best For Power tools, factory automation, field service, utility crews, heavy industrial, high-amperage equipment
Retractile Cord Questions
A retractile cord is a coiled electrical power cable manufactured in a helical spring shape that extends under tension and retracts to its compact resting length when released. The helix is permanently heat-set into the cord's jacket compound, giving it elastic spring memory without any moving parts. Retractile cord is the formal UL product category for what is also called a coiled cord, curly cord, or coil cord. Standard Autac retractile power cords have a 1:5 extension ratio: a 12-inch retracted cord extends to 60 inches and returns automatically when released.
Completely different products. A retractile cord is a coiled electrical cable with elastic spring memory built into the cable jacket itself — no moving parts. A retractable cord is a straight cable wound onto a spring-loaded reel that pulls the cable back into a housing. Retractile cords dominate industrial, medical, and OEM applications where flex life and signal integrity matter. Retractable reels dominate consumer applications like garage extension cords. Autac builds retractile cords; we do not manufacture cord reels.
UL listing means the cord has been tested by Underwriters Laboratories against the relevant safety standard (UL 62 for flexible cords, UL 817 for cord sets) and certified to meet electrical, mechanical, and flammability requirements. Most industrial buyers, OEMs, and medical-device customers require UL or UL/CUL listing as a minimum specification. Autac maintains UL listing on more than 400 catalog part numbers across SJT, SJTO, SJTOW, SO, and SOW cord types, with full lot traceability on every cord that leaves the facility.
TPE (thermoplastic elastomer) is the most versatile choice for industrial environments — flexible in cold, oil/chemical resistant, UV stable, RoHS compliant. TPR (thermoplastic rubber) gives the strongest coil memory and abrasion resistance, ideal for power tools and heavy field service up to 600V/20A. PVC is the most cost-effective option for indoor commercial and consumer-electronics applications where chemical exposure is minimal. The right choice depends on operating temperature, chemical/UV exposure, voltage and current requirements, and budget. See the side-by-side comparison above for application examples.
Standard Autac retractile cords use a 1:5 extension ratio: a cord with a 12-inch retracted length extends to 60 inches under tension. Custom extension ratios from 1:3 to 1:7 are available depending on application requirements. Higher ratios give more reach from a smaller compact length but reduce retractive force; lower ratios retract more aggressively but require a longer retracted resting length. Cycle life on a properly specified retractile cord exceeds 100,000 extensions in normal service.
Stranded copper conductors are individually insulated, twisted together with optional shielding, and jacketed with the chosen compound (TPE, TPR, PVC, or Auta-Prene). The straight jacketed cable is wound around a heated mandrel and held in place while the jacket is heat-cured at controlled temperature and time. The cure permanently sets the helical geometry into the jacket's molecular structure — not as a temporary deformation, but as the cable's new resting shape. Terminations are added, every cord is electrically tested, and the finished product carries full lot traceability. See the manufacturing breakdown above for detail on each step.
Yes — with no minimum order quantity. You specify conductor count, gauge, voltage and current rating, retracted length, extension ratio, jacket compound and color, optional shielding, and termination type, and Autac handles design, tooling, and manufacturing. Quote turnaround is typically one to three business days; lead times depend on conductor availability and termination complexity but most custom orders ship in 4–6 weeks. Start a custom build at Build Your Cord.
Autac is the only 100% woman-owned, UL-listed retractile cord manufacturer in the industry. The company is WBENC-certified and qualifies customer purchases for Women-Owned Small Business (WOSB) federal procurement programs. For OEMs, federal contractors, and Fortune 500 buyers with diverse-supplier requirements, sourcing retractile cords from Autac counts toward those targets while delivering domestically manufactured, UL-listed product with no compromise on quality or lead time.

Related Resources

Need a Custom Configuration?

We build retractile cords to order — any gauge, conductor count, length, material, color, and termination.

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Ready to Order?

Request a quote on any catalog cord, or tell us your specs and we'll build it custom. Most stock orders ship within one business day.